球柱结合壳焊趾表面裂纹坐标变换有限元建模方法及应力强度因子计算

Stress intensity factor calculation for surface cracks at weld toe of sphere-cylinder shells

  • 摘要: 深潜器的上浮和下沉会使得耐压壳体舱口球柱连接位置存在随时间变化的交变应力,这有可能引起疲劳破坏,运用裂纹扩展理论进行疲劳预报时需要解决舱口球柱连接位置的应力强度因子计算问题。推荐一种坐标变换建模法,能够解决球柱结合壳焊趾表面裂纹有限元建模的问题;通过圆管、T型相贯管节点表面裂纹的计算,验证所推荐方法的精度;以4 500 m级载人深潜器为研究对象,计算一定潜深时耐压壳舱口焊趾表面裂纹的应力强度因子。所推荐的方法同样适用于圆柱体、圆锥体、球体或其组合体型式的耐压结构典型节点三维裂纹应力强度因子计算。

     

    Abstract: The sphere-cylinder shell is widely used on ships and ocean engineering, especially in submersible pressure hulls. Submersible floating and sinking process yields alternating stress at the connection part of the sphere and cylinder, causing fatigue damage. However, due to the complexity of the connection around the hatch, the Stress Intensity Factor (SIF) computation of 3D crack at weld toe lacks sufficient research. In this paper, A modeling method based on coordinate transformation is proposed, which can solve the SIF of 3D crack at weld toe of sphere-cylinder combined shells. The accuracy of the proposed method is then verified by calculating surface cracks in pipe and T-shape intersections. Meanwhile, the SIF of surface cracks at hatch weld toe of a 4 500 m manned submersible is also calculated. Furthermore, the method is feasible in calculating SIF of 3D cracks in other types of pressure structures, including cylinders, cones, spheres, or combined ones.

     

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