船用复合材料应用工程全寿期系统性实现路径探析

Systematic implementation path for life-cycle application engineering of marine composites

  • 摘要: 面向船舶与海洋工程绿色化、智能化发展需求,解决船用纤维增强塑料(FRP)复合材料性能标准不统一、风险控制与验证体系不完善、全寿期管理薄弱等问题,构建覆盖设计、建造、运营、回收的全寿期系统性工程实现路径。梳理国内外船用 FRP 发展现状与 国际海事组织(IMO)及DNV,BV,CCS 等主流船级社规范进展,对比分析规范体系差异;从材料性能、行业标准、风险验证三方面剖析应用瓶颈;围绕绿色应用、材料清单管理、回收利用、精准维保等热点,融合风险控制理论与数字技术,提出全链条工程实现框架。明确了 FRP 在轻量化、耐腐蚀、节能方面的突出优势,指出当前存在性能标准难统一、失效机理与长期耐久性研究不足、检验体系滞后等短板;形成涵盖设计评估、协同仿真、工艺检验、全寿期运维的系统性实现路径;提出可回收材料研发、人工智能(AI) 与数字孪生驱动的智能维保、多技术融合无损检测等关键方向。构建的全寿期工程实现框架可支撑 FRP 安全、绿色、智能上船应用;未来需完善标准体系、深化风险机理研究、推进数字化与循环利用技术,为船舶高质量发展提供技术支撑。

     

    Abstract: To meet the requirements of green, intelligent, and high-quality development in the shipbuilding and marine engineering industries, fiber-reinforced polymer (FRP) composites have emerged as one of the most critical lightweight structural materials, owing to their high specific strength, excellent corrosion resistance, and superior design flexibility. However, the large-scale and standardized application of marine FRP composites is still constrained by several key challenges, including the lack of unified performance standards, incomplete risk control and verification systems, insufficient long-term durability evaluation, and immature full-life-cycle management mechanisms. This study proposes a systematic engineering implementation framework for the application of marine FRP composites across the full life cycle. First, the development status of marine FRP composites and the latest specifications and guidelines issued by the International Maritime Organization (IMO) and leading classification societies (DNV, BV, CCS) are comprehensively reviewed and compared. Second, the key constraints limiting the widespread adoption of FRP materials are analyzed from the perspectives of material performance, industry standardization, risk identification, and engineering validation. Subsequently, with a focus on green application, material inventory management, recyclable design, and intelligent maintenance, novel requirements for full-life-cycle maintenance systems are proposed. Finally, by integrating risk control theory, digital technologies, and artificial intelligence, a systematic engineering implementation pathway is constructed, covering design assessment, collaborative simulation, manufacturing inspection, and full-life-cycle operation and maintenance. The results indicate that FRP composites offer significant advantages in structural lightweighting, energy efficiency, and corrosion resistance. However, unified performance standard system, long-term degradation mechanism, and full-life-cycle verification system still require further development. The proposed framework supports the safe, green, and intelligent application of FRP materials in ship structures and provides a technical foundation for their standardized adoption. Future research should focus on multi-fidelity modeling, multi-objective collaborative optimization, recyclable material development, and digital twin-based intelligent maintenance to further enhance the engineering applicability and robustness of marine FRP technologies.

     

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