考虑焊接初始缺陷的邮轮高腹板工字梁失效行为分析

Failure behavior analysis of cruise ship high stiffener web height I-girders considering initial welding defects

  • 摘要:
    目的 大型邮轮上的高腹板工字梁结构是由薄板装配焊接而成,在制作过程中会产生明显的焊接变形和应力,会影响结构的承载特性。为了考虑焊接变形的影响,对高腹板工字梁的失效行为进行研究。
    方法 以450 mm长的高腹板工字梁作为研究对象,基于实际的焊接工艺参数,采用热弹塑性有限元方法对焊接的变形和应力进行计算,并作为初始状态开展非线性有限元计算对结构在垂向载荷作用下的失效行为进行模拟。同时,策划并开展了压载试验,对有限元计算的结果进行验证。
    结果 焊接初始变形会增强结构在承受垂向压缩载荷时的不稳定性,极大削弱结构的极限承载能力及屈曲后承载能力,极限载荷的降低幅度达到35.74%。而焊接残余应力的影响较变形不明显。
    结论 证明了T形接头处的焊接对结构承载特性的影响,在实船结构的强度校核计算过程中应考虑焊接变形的削弱作用并采取一定的补强或者矫正措施。

     

    Abstract:
    Objectives High stiffener web height I-girders on large cruise ships are made of welded thin plates, which produce noticeable weld distortion and stresses during manufacturing, and can affect the load-bearing characteristics of the structure. In order to consider the influence of welding deformation, the failure behavior of high stiffener web height I-girders is studied.
    Methods Taking the 450 mm I-girder as the investigation object, based on the actual welding parameters, the welding deformations and stresses were calculated by thermo-elastic-plastic finite element method, and as the initial state to carry out nonlinear finite element calculations to simulate the failure behavior of the structure under vertical Loads.
    Results The initial welding deformation would increase the instability of the structure when subjected to vertical compressive loads, which greatly weakened the ultimate load bearing capacity, and the reduction of the ultimate load reduced 35.74%. While the effect of the welding stress was less apparent compared to deformation.
    Conclusion The results of the investigation proved that the welding at the T-joint had an effect on the structural load-bearing characteristics, and the weakening effect of welding deformation should be considered in the calculation of the strength of the real ship structure and certain reinforcement or corrective measures should be adopted.

     

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