基于缸压信号的星型压缩机动力学分析

Dynamic analysis on star type compressor based on cylinder pressure signal

  • 摘要:
      目的  对于星型多级往复式高压压缩机,各级气缸压力变化情况一直没能准确掌握,相关的动力学分析也只是基于理论值来计算,而测取压缩机实际气缸压力情况对于提高星型压缩机动力学分析的准确性有一定的帮助。
      方法  采用气阀阀杆钻孔的方法,在不破坏气缸结构的情况下,成功测取各气缸在不同工况下的压力,并测试气缸盖和基座的振动加速度。通过理论分析该型压缩机对二阶惯性力的自平衡能力,简化曲柄连杆机构构造ADAMS动力学模型,运用参数化设计的方法得到最佳平衡重质量。在排气压力为25 MPa的工况下,将测取的气体力转化为对活塞的作用力加载到活塞质心,得到主轴承的受力情况。
      结果  结果表明,主轴承受力以一阶和三阶惯性力为主,压缩机工况变化主要影响三、四级气缸压力,一级缸的振动相对剧烈。
      结论  该型压缩机曲柄连杆机构自平衡能力良好,测试结果可对于理解该型压缩机气缸压力的特点及分析压缩机振动的特性提供参考。

     

    Abstract:
      Objectives  For star type multistage high-pressure reciprocating compressor, the change of cylinder pressure under different working conditions has not been mastered accurately, and the related dynamic analysis can only be calculated on the basis of theoretical value. Measurement of the actual cylinder pressure of the compressor is helpful to improve the accuracy of the dynamic analysis of the star type compressor.
      Methods  In this paper, on the premise of not damaging the cylinder structure, each cylinder pressure under different working conditions is successfully measured by the valve stem drilling method, and the vibration acceleration of the cylinder head and base is tested. and the self-balance performance of compressor has good for second-order inertia force is obtained by theoretical analysis. The crank connecting rod mechanism is simplified to establish ADAMS dynamic model, and the parameterized design method is used to obtain the optimum balance weight. Under the working condition of 25 MPa exhaust pressure, the measured gas force is converted into a force applied to the piston and then loaded on the piston centroid, and then the force of the main bearing is obtained.
      Results  The results show that the stress of the main bearing is the first-order and three-order inertia forces, the change of the compressor working condition mainly affects the three-stage and four-stage cylinder pressures, and the vibration of the first cylinder is relatively severe.
      Conclusions  The crank connecting rod mechanism of the compressor has good self-balance. The test results provide reference for mastering the characteristics of the cylinder pressure of the star type compressor and analyzing the vibration characteristics of the compressor.

     

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