贾明远, 王江超, 李梦, 等. 考虑轧制应力的T型接头残余应力评估及热处理应力消除研究[J]. 中国舰船研究, 2024, 19(X): 1–10. doi: 10.19693/j.issn.1673-3185.03711
引用本文: 贾明远, 王江超, 李梦, 等. 考虑轧制应力的T型接头残余应力评估及热处理应力消除研究[J]. 中国舰船研究, 2024, 19(X): 1–10. doi: 10.19693/j.issn.1673-3185.03711
JIA M Y, WANG J C, LI M, et al. Residual stress evaluation of T-joint considering rolling stress and heat treatment stress relief research[J]. Chinese Journal of Ship Research, 2024, 19(X): 1–10 (in Chinese). doi: 10.19693/j.issn.1673-3185.03711
Citation: JIA M Y, WANG J C, LI M, et al. Residual stress evaluation of T-joint considering rolling stress and heat treatment stress relief research[J]. Chinese Journal of Ship Research, 2024, 19(X): 1–10 (in Chinese). doi: 10.19693/j.issn.1673-3185.03711

考虑轧制应力的T型接头残余应力评估及热处理应力消除研究

Residual stress evaluation of T-joint considering rolling stress and heat treatment stress relief research

  • 摘要:
    目的 焊接残余应力严重影响焊接结构的力学性能,为此对其进行精确的评估分析及消应力处理。
    方法 采用非破坏性的X射线衍射法,测量了30mm厚EH550高强钢多层多道焊的T型接头焊接残余应力以及退火热处理后的残余应力;通过线切割和腐蚀抛光获得了研究的T型接头的宏观金相。基于焊缝的宏观金相,采用有限元软件ANSYS建立有限元网格模型,将高强钢厚板轧制应力作为初始状态进行瞬态的焊接热−弹−塑性有限元分析,对比分析T型接头焊接残余应力的预测和测量结果;随后,在焊接有限元分析的基础上考虑了材料蠕变,进行T型接头退火热处理的仿真,分析了热处理工艺对焊接残余应力的影响。
    结果 预测的焊接与退火热处理后的残余应力,与实验测量数据高度吻合;热处理后残余应力极值由500 MPa以上降至105 MPa。
    结论 相关研究成果,可用于高强钢厚板焊接残余应力的精确评估分析以及退火热处理消除残余应力的工艺制定。

     

    Abstract:
    Objectives The welding residual stress seriously affects the mechanical properties and fracture strength of welded structures, so it is necessary to accurately evaluate and reduce the stress.
    Methods The welding residual stress and residual stress after annealing heat treatment of T-shaped joint with multipass welding of EH550 steel with thickness of 30mmwere measured by non-destructive X-ray diffraction method; The macroscopic metallography of the examined T-shaped joint was obtained by means of wire-cutting and corrosion polishing. Based on the macroscopic metallography of the examined T-shaped joint weld, the finite element mesh model was established in ANSYS, and the rolling stress of EH550 was taken as the initial state for transient welding thermo-elastic-plastic finite element analysis, and the predicted residual stress of examined T-shaped joint and measured results were compared. Later, based on welding FE computation, annealing heat treatment was computed with considering material creep, and the influence of heat treatment parameters on welding residual stress was examined.
    Results The predicted residual stress after welding and annealing heat treatment is in good agreement with the measured data. After heat treatment, the extreme residual stress decreased from more than 500MPa to 105 MPa.
    Conclusions The relevant research results can be used for the accurate evaluation and analysis of the welding residual stress of high strength steel plate and the formulation of the process of eliminating the residual stress by annealing heat treatment.

     

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