Study on interface fatigue debonding characteristics of steel metal I sandwich plate
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摘要: 【目的】激光焊接金属I型夹芯板其面板与腹板通过激光焊接连接,连接处存在焊接缺陷,应力集中较大,可能会发生界面脱粘失效破坏,因此需要开展金属夹芯板界面疲劳脱粘特性研究。【方法】基于内聚力模型理论,考虑时间历程、三维结构节点多自由度的损伤演化方程与收敛判定准则,开发适用于三维复杂结构的界面疲劳脱粘模拟程序;通过与焊接接头脱粘实验结果对比,验证所开发程序的准确性,并进一步对钢制金属I型夹芯板的界面疲劳脱粘行为进行数值模拟。【结果】所开发的三维界面疲劳脱粘数值模拟程序对焊接接头脱粘实验的最大模拟误差仅为14.05%;I型夹芯板承受面外载荷时,夹芯板界面处脱粘破坏主要表现为延焊缝方向的表面裂纹扩展,当裂纹扩展至夹芯板长度的70%左右时,裂纹开始贯穿腹板形成贯穿裂纹。【结论】所开发的三维复杂结构界面疲劳脱粘程序可以实现对金属夹芯板界面疲劳脱粘寿命的有效评估,对实际工程应用具有一定的指导意义。Abstract: [Objectives] The panel and web of laser welded metal I sandwich plate are connected by laser welding. Due to welding defects, the stress concentration of the joint is large so that it is necessary to study the interface fatigue debonding characteristics of metal sandwich plate. [Methods]Based on the cohesive force model theory, considering the time history, the damage evolution equation of 3D structural nodes with multiple degrees of freedom and the convergence criterion, the interface fatigue debonding simulation program suitable for 3D complex structures was developed. The accuracy of the developed program was verified by comparing with the experimental results of welding joint debonding, and the interface fatigue debonding behavior of steel metal I sandwich plate was simulated numerically. [Results]The maximum simulation error of the 3D interface fatigue debonding test was only 14.05%. When the I-type sandwich plate is subjected to the out-of-plane load, the debonding failure at the interface of the sandwich plate is mainly manifested as the surface crack propagation in the direction of the extended weld. When the crack propagation reaches about 70% of the length of the sandwich plate, the crack begins to penetrate through the web to form a penetrating crack. [Conclusions] The developed interface fatigue debonding program can effectively evaluate the interface fatigue debonding life of metal sandwich plates, and has certain guiding significance for practical engineering applications.
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