Mock-up development of new warship protective armor structure and feasibility analysis of ship installation

To ensure the installation of the new design of protective armor structure on larger warships, a study into the installation process of the structure of this armor is carried out to improve installation efficiency and ensure the protective effect. This paper proposes a typical composite armor structure design which is composed of 'silicate aerogel/ballistic ceramic/high-strength polyethylene/silicate aerogel'. The study analyzes the modeling design, down-selection of materials and equipment, and real ship mock-up technical development. The reliability and application of high strength polyethylene in response to high temperatures in the real ship installation process is discussed. The results show that high-temperatures during welding have no negative impact on the high strength polyethylene of the armored structure. The design demonstrates that this installation process is feasible and can be provided as an alternative solution by virtues of its good maneuverability, controllable precision, checkable quality and high reliability.